Client Background
A major salt and chemical distributor faced challenges with their packaging process. They were using a manual bagger and traditional palletizer, which resulted in inefficiencies and inconsistencies in their operations.
Problem: The manual process was slow and prone to errors, leading to delays and increased labor costs. The client needed a more efficient and reliable solution to keep up with demand and improve overall productivity.
Solution: Advance Millwrights introduced the cutting-edge Certo-Tech bagging and palletization system. This new robotic palletizing system brought a remarkable upgrade to the client’s packaging process by automating the sorting and stacking of bags.
Key Features of the Certo-Tech System
- High Speed and Efficiency: The system can sort and stack up to 20 bags per minute, accommodating two different product dimensions.
- Robotic Automation: Fully customizable robotics ensure precision and consistency in every bag wrapped and palletized.
- Flexibility: The system’s flexibility allows it to handle various product sizes and types, making it adaptable to the client’s changing needs.
- ICS Programming: Leveraging in-house programming from Industrial Contracting Solutions provided a swift and turnkey transition to automation, minimizing downtime and ensuring a smooth implementation.
Benefits
- Increased Productivity: The automated system significantly boosted the client’s packaging speed and efficiency.
- Cost Savings: Reduced labor costs and minimized errors led to substantial cost savings.
- Consistency and Quality: The precision of the robotic system ensured consistent quality in every bag and pallet.
- Scalability: The system’s flexibility allows for easy scaling as the client’s needs grow.
Conclusion
The implementation of the Certo-Tech bagging and palletization system transformed the client’s packaging process, addressing their efficiency issues and setting them up for future growth. This projects highlights the potential of automation in improving productivity and reducing costs in industrial operations.
If you’re interested in exploring how Certo-Tech Systems can automate your processes, you can get in touch with the Advance Millwrights team at info@advancemillwrights.com.